best price welded wire mesh roll machine,Reinforcing cage seam welder diameter 500-2000mm

Product Description

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CNC steel cage welding machine can process the pile cage by 12m-27m automatically. Based on requirement of construction, the latitudinal rebar will be inserted into the sleeves which fixed on the rotating disk, take longitudinal circle wire and welding it on one latitudinal rebar, when the machine driven and the rotating disk rolling, the longitudinal circle wire will be twines around the rebar, when the disk is moving, it is also rotating, then it will be pile cage. It is controlled by programmable logic controller, the power will be offered by servo motor. There are also hydraulic lifting device under the cage for supporting, welding guns can work automatically according to order.

Automatic Cage Welding Machines are designed as unit construction systems which enables our customers to be flexible in considering the individual interests and requirements. A special version of the Automatic Cage Welding Machine producing polygonal reinforcement cages also sells very well. With this machine, reinforcement cages for pillars and supporting beams can be manufactured as well as reinforced concrete elements, foundation piles etc.

Model
Cage diameter(mm)	Φ500-1500	Φ500-2000	Φ500-2500
Cage length(m)	2-12	2-12	2-12
Max Weight of reinforcement cages(KG)	≤4500	≤6000	≤8000
Diameter of main bar(mm)	Φ16-32	Φ16-32	Φ16-32
Spiral diameter(mm)	Φ6-12	Φ6-12	Φ6-12
Spiral spacing(mm)	50-500	50-500	50-500
Labeled electric power(kw)	18	21	25
Walking speed(m/min)	1.5	1.5	1.5
Rotating speed(r/min)	2-4	2-4	2-4
Over Dimension(L*W*H)(mm)	27000×4500×2700	27000×5000×3200	27000×5500×3700

Production Process

Feeding → Inserting rebar(main bar) → fixing →overlapping stirrup→start welding → normal welding→ stop welding → cutting stirrup → Separate fixed disk → loosing rebar →separating movable disk → unloading cage→ lowering electric support → resetting movable disk

Production efficiency

1500mm pile cage: two classes, can process 300-400 meters /day,(about 20 tons).

When Welding a 12-metre steel cage, the general loading and unloading time is approximately 15-20 minutes, normal welding time is approximately 18-25 minutes (spacing 120mm), so the comprehensive time is 30-45 minutes, the speed can be greatly improved after skilled.(generally, the weight of a steel cage with diameter of 1.5 meters and length of 12 meters is about 800 kg)

The efficiency of making pile cage is related to the quantity of the longitudinal rebars, the diameter of the cage, the coil spacing and the skill of workers.

Steel cage template

According to actual requirements, the design of pile cage will be different (such as the quantity or diameter of longitudinal rebar), it’s adaptable to different engineering needs by changing the template and the catheter.